Products Details

The Videojet 7330 is a 20-Watt fiber laser marking system designed for high-speed marking and coding applications, especially on robust, high-density materials like metals, plastics, and foils.

Key Features and Benefits:

The Videojet 7330 offers high-speed permanent coding, marking up to 2,000 characters per second depending on the setup and material. It's versatile with 6mm and 10mm marking head options and is designed for easy integration due to its compact and lightweight design. The system features user-friendly interfaces like Videojet Touch Control Software (TCS+) and the CLARiTY™ laser controller. It boasts a large marking window and faster data processing for increased productivity. With an air-cooled laser source and no wear parts, it requires minimal maintenance for high uptime. The enhanced depth of field allows for coding without physically moving or auto-focusing the marking head. It also supports industrial protocols like EtherNet / IP™ and PROFINET for better control and data collection.

Applications:

The Videojet 7330 is suitable for manufacturers in various industries, including:

• Parts Marking: Marking permanent codes on different parts at high speeds.
• Food, Beverage, and CPG: Handling product integrity and code quality on various packaging.
• Pharmaceutical and Cosmetics: Marking on high-density packaging materials like metals, plastics, and foils. 

Note: The information provided here focuses on the Videojet 7330 fiber laser marking system. While the term "Laser Vision System" might imply integrated vision capabilities for inspection, the provided search results primarily describe the marking capabilities of the 7330.

https://www.videojet.in/in/homepage/products/laser-marking-systems/videojet-7230-7330.html

The Printex G8-60/85 pad printer is a versatile and robust machine used for printing on various products, including automotive wiper housings. It offers both benchtop and standalone configurations and is designed with a strong "C" frame body for enhanced strength and rigidity. This printer can utilize both 60mm and 85mm ink cups and plates, and with an optional transverse cup drive and plate system, it can print longer format artwork up to 10 inches. The G8-60/85 is equipped with a programmable controller and a user-friendly touchscreen interface for easy access to its functions, settings, and job storage. It is also designed for seamless integration into automated production lines. 

The Mitsubishi GOT2000 Touch Panel, acting as a Human-Machine Interface (HMI), is a key component for controlling and monitoring the Printex G8-60/85 printer. The GOT2000 series offers a wide range of features, including: 

• Various display sizes and resolutions: Available in different screen sizes with high-resolution TFT color LCDs.
• Touchscreen interface: Facilitates user interaction and control of the printer.
• Connectivity options: Includes Ethernet, RS-232, RS-422/485, USB host, and device ports, as well as an SD memory card interface.
• User-friendly features: Provides easy access to machine functions, setup parameters, production print modes, and stored job settings.
• Automation readiness: Enables the printer to function as a host or slave in various automation scenarios.
• Rugged models: Some GOT2000 models are designed for harsh industrial environments, with features like wide operating temperature ranges and robust construction. 

In summary, the Printex G8-60/85 printer is specifically designed for pad printing applications like those for automotive wiper housings, and its operation is significantly enhanced by the integration of the Mitsubishi GOT2000 Touch Panel, which provides a user-friendly interface and advanced connectivity features.

https://printexusa.com/g8-60_85/#:~:text=User%20Friendliness-,As%20with%20all%20Printex%20standard%20equipment%2C%20the%20G8%2060/85,85%20cup%20and%20plate%20systems.

An Icon Vision System for a cartridge printing machine with a Beijer X2pro System Controller would likely involve integrating a vision inspection system (potentially branded "Icon" or a similar provider) with the Beijer X2pro HMI (Human-Machine Interface) panel to monitor and control the printing process. 

Here's a breakdown of what that would entail:

1. Icon Vision System:

• Function: This system would utilize cameras and image processing software to inspect the printed cartridges.
• Purpose in Cartridge Printing:
  • Print Quality Inspection: Checking for defects like streaks, voids, inaccurate colors, or misaligned prints.
  • Data Verification: Ensuring printed information like batch numbers, dates, or barcodes is correct and legible.
  • Presence/Absence Detection: Confirming all required elements are printed.
  • Dimensional Verification: Checking if the printed dimensions match the specifications.
• Integration: The vision system would be integrated into the printing machine, likely with cameras positioned to capture images of the cartridges after printing.

2. Beijer X2pro System Controller:

• Function: The X2pro is a high-performance HMI panel that serves as the central control interface for automation processes, including printing machines.
• Role in this system:
  • Operator Interface: Providing a touchscreen display for operators to interact with the printing machine and the vision system.
  • Data Visualization: Displaying images, inspection results, and process data from the vision system.
  • System Control: Allowing operators to configure inspection parameters, initiate print runs, and respond to errors.
  • Connectivity: Communicating with the vision system and potentially other components of the printing machine, possibly through Ethernet or other standard protocols.

3. Integration Process:

• Communication Setup: Establishing communication between the Beijer X2pro controller and the vision system through their respective interfaces.
• Software Configuration: Using software like iX Developer (provided by Beijer) to configure the HMI display and logic, including how to receive and display data from the vision system.
• Data Exchange: Ensuring data transfer between the vision system (e.g., inspection results, images) and the controller (e.g., control commands, parameter settings). 

Benefits of this System:

• Improved Quality Control: Accurate and consistent inspection of every cartridge, reducing defects and minimizing recalls.
• Increased Efficiency: Automated inspection processes lead to faster production and reduced manual labor.
• Reduced Costs: Catching defects early minimizes waste, rework, and potential costs associated with recalls.
• Enhanced Traceability: Gathering data on inspection results and defects for improved production tracking and analysis. 

In summary, an Icon Vision System integrated with a Beijer X2pro controller on a cartridge printing machine creates an automated quality control solution. This combines advanced imaging technology with a user-friendly HMI to ensure accurate printing, improved efficiency, and reduced errors.

https://www.industrialvision.co.uk/applications/print-quality-inspection#:~:text=The%20benefits%20of%20print%20quality,tracking%2C%20analysis%20and%20communication%20support.

A Text Vision System for Cartridge Printing Machines is a type of Machine Vision System specifically designed for inspecting and verifying printed text on cartridges or their packaging. These systems are crucial in ensuring the accuracy, quality, and legibility of critical information like barcodes, lot codes, expiry dates, and product descriptions printed on cartridges. 

Key functions of such a system:

• Optical Character Verification (OCV): Comparing printed text against a predefined "master" text to ensure accuracy.
• Optical Character Recognition (OCR): Identifying and reading printed characters, especially useful for variable text fields.
• Print Quality Inspection: Detecting defects such as smudges, streaks, voids, and misalignment in printed text.
• Barcode Verification: Checking the accuracy and readability of barcodes.
• Dimensional Checks: Verifying the size and spacing of printed characters. 

Benefits of using a Text Vision System in Cartridge Printing:

• Improved Quality Control: Ensures consistent print quality and reduces the risk of errors and recalls.
• Increased Efficiency: Automates inspection processes, reducing manual effort and increasing throughput.
• Reduced Costs: Minimizes waste and rework by detecting defects early in the production process.
• Regulatory Compliance: Helps meet industry regulations and standards for product labeling and traceability.
• Enhanced Customer Satisfaction: Delivers defect-free products, building customer trust and brand reputation. 

Example of a Text Vision System for Cartridge Printing:

Hitachi's MC-20 Vision System is designed specifically for Continuous Inkjet (CIJ) printers used in industries requiring high-speed printing. It utilizes both OCV and conditional grading to ensure that printed codes are legible and accurate, even at high speeds. 

Challenges and Considerations:

• Variability in Print Quality: CIJ printing can present challenges like inconsistent dot placement or distorted characters, which can make it difficult for vision systems to interpret.
• Environmental Factors: Lighting, dust, and vibrations can affect image quality and hinder accurate inspection.
• Integration Complexity: Integrating a text vision system with existing printing equipment and workflows requires careful planning and potentially specialized expertise. 

By implementing a Text Vision System, companies in the cartridge printing industry can significantly improve their quality control processes, reduce costs, enhance efficiency, and ensure regulatory compliance. 

https://www.industrialvision.co.uk/applications/print-quality-inspection#:~:text=The%20benefits%20of%20print%20quality,tracking%2C%20analysis%20and%20communication%20support.

The "Offload - Reject Assembly" step in a cartridge printing machine likely refers to the process of removing and discarding a faulty or defective cartridge assembly during the manufacturing process. This ensures only properly assembled cartridges proceed to the next stage. This action is crucial for maintaining quality control throughout the assembly line. 

Here's a more detailed explanation: 

• Quality Control:

During the manufacturing of cartridge printing machines, each component, including the cartridge assembly, undergoes rigorous quality checks.

• Faulty Assembly:

If a cartridge assembly is found to be defective or not assembled correctly (e.g., incorrect parts, improper installation), it is flagged for rejection.

• Offloading:

The "offload" part of the step involves physically removing the rejected assembly from the main production line. This prevents the defective unit from contaminating other parts or progressing further down the line.

• Rejection:

The rejected assembly is then disposed of or sent for repair/rework, ensuring that only properly functioning cartridges are ultimately installed in the final product.

This offload and reject process is a standard practice in many manufacturing settings, especially when dealing with complex components like cartridge assemblies. It helps minimize waste, ensure product quality, and reduce the likelihood of customer complaints due to faulty cartridges. 

Cognex Digital Cameras for Printing:

• Cognex offers a range of machine vision cameras designed for industrial automation, including applications in the printing industry.
• These cameras utilize advanced sensors and image processing algorithms to inspect and identify parts, detect defects, verify assembly, and guide robots.
• Specific to printing, Cognex cameras can be used for:
  • Print Quality Verification: Inspecting printed text, barcodes, and images for defects like smudges, distortions, and gaps.
  • Label and Packaging Inspection: Verifying the accuracy and quality of labels and packaging information, including lot codes, dates, and ingredient lists.
  • Web Inspection: For high-speed inline inspection of continuous printing processes to ensure quality and minimize waste.
• Cognex offers different types of cameras, including:
  • In-Sight Vision Systems: Self-contained, industrial-grade systems with advanced vision tools.
  • Industrial Cameras (CIC): Designed for easy integration with Cognex software, available in various resolutions and interfaces like GigE.
  • Vision Sensors: Easier-to-use solutions for simpler tasks like defect detection and assembly verification. 

Beijer X2pro System Controller:

• The Beijer X2pro is a series of Human-Machine Interface (HMI) panels designed for various automation needs, including controlling machines like printers.
• These panels provide a user interface for operators to interact with and control the machine, including displaying information, setting parameters, and handling alarms.
• The X2pro series offers features like:
  • Connectivity: Extensive list of drivers allows connection to various equipment like PLCs, servos, and drives.
  • iX Developer Software: Used for configuration and programming of the HMI panels.
  • Robust design: Suitable for demanding industrial environments. 

Integration for Cartridge Printing:

• Cognex digital cameras can be integrated with automation systems, including those controlled by Beijer X2pro HMIs.
• Cognex provides tools like Cognex Connect™ to facilitate communication between their vision systems and control systems.
• The integration allows for:
  • Visual Inspection Feedback: The camera system captures images of the printed cartridges and provides feedback to the Beijer controller for actions like rejection of defective items.
  • Process Monitoring: The HMI can display real-time inspection results and production data from the vision system, enabling operators to monitor the process and make adjustments.
  • Quality Control: The combined system ensures consistent and reliable print quality on the cartridges, minimizing defects and improving overall efficiency. 

In summary, a system combining Cognex digital cameras and a Beijer X2pro system controller for cartridge printing would leverage the visual inspection capabilities of the Cognex cameras to monitor print quality and the control functions of the Beijer HMI to manage the overall printing process based on the inspection feedback.

https://www.cognex.com/products/machine-vision/2d-machine-vision-systems

Festo offers a variety of stepper motors, handling systems, and actuators for various industrial automation applications. They provide diverse solutions, including electric, pneumatic, and servo-pneumatic technologies.

Stepper Motors:

• Festo's stepper motors are designed for precise positioning applications requiring high accuracy.
• They utilize a stationary stator and a rotating rotor driven by magnetic fields.
• Key advantages include high torque at low rotational speeds, enabling quick starts and easy stops due to high holding torque.
• The direction of rotation can be changed quickly, and the motors offer high accuracy and easy monitoring of rotor position.
• They are brush-less, enhancing mechanical resistance.
• Festo primarily utilizes hybrid stepper motors, which combine features of reluctance and permanent magnet types for greater efficiency.
• Festo's stepper motors, like the EMMS-ST series, are well-suited for simple positioning tasks and are available in various sizes and with optional features like holding brakes.
• The EMMT-ST series, in combination with the servo drive CMMT-ST-MP, offers true servo operation with field weakening function.

Handling Systems:

• Festo's handling systems automate workpiece handling tasks like gripping, positioning, stacking, grouping, and indexing.
• These systems contribute to smooth and efficient material flow in automated processes.
• They are designed for various industries, including machine building, automotive, medical technology, pharmaceutical, and electronics.
• Festo offers both standard solutions and customized handling systems tailored to specific application requirements.
• Available systems include:
  • Pneumatic handling systems: For repositioning, feeding, and removing small parts in confined spaces with options for C- or L-shaped movements.
  • Cartesian robots: Ready-to-install systems for multi-dimensional movements based on linear and slide drives or parallel kinematic systems.
  • Parallel kinematic system robots (Delta robots): High-speed systems for free positioning in 3D workspaces with high dynamic response.
• Festo also offers control technology and a wide range of accessories for their handling systems.
• The Handling Guide Onlinetool simplifies the configuration and ordering of standard handling systems. 

Actuators:

• Festo's actuators transform energy sources (electrical, pneumatic, or hydraulic) into mechanical motion for automated operation and control of mechanisms and systems.
• They offer electric actuators for high precision and speed, including electric cylinders and slides for linear movement, suitable for controlled, repetitive tasks.
• Pneumatic actuators, which use compressed air for motion, are known for their speed, reliability, and low operating costs, with Festo providing various types of pneumatic cylinders.
• Festo also offers servo-pneumatic positioning systems that combine a cylinder, proportional valve, and controller for controlled pneumatic positioning, providing good value for moving heavier loads.
• Additionally, Festo's electric drive range includes electric rotary drives, stoppers, and handling modules, with linear mechanics capable of high speeds and accuracy.

Festo's comprehensive selection of stepper motors, handling systems, and actuators provides solutions for diverse automation requirements across various sectors.

https://www.festo.com/in/en/c/products/motors-and-servo-drives/stepper-motors-id_pim102/?page=0

SMC Pneumatics offers a range of components and solutions suitable for cartridge printing machines and related applications. 

Common applications of pneumatics in the printing industry include: 

• Paper Feeding: Pneumatic cylinders or vacuum systems can be used to accurately feed paper into the printing mechanism.
• Ink Dispensing: Pneumatic controls can regulate the flow of ink in ink dispensing systems.
• Press Plate Movement: Pneumatic components, such as cylinders, are used to move press plates, contributing to accurate and consistent printing.
• Binding and Finishing: Pneumatics can be utilized in equipment for tasks like paper cutting, folding, and binding printed materials.
• Pick and Place: Pneumatic grippers and cylinders can be used for precise handling and positioning of cartridges or other components. 

SMC Pneumatic Components for Printing Applications:

SMC offers a wide variety of pneumatic products that can be integrated into cartridge printing machines. These include: 

• Cylinders:
  • Standard Air Cylinders: Used for general linear motion requirements.
  • Compact Cylinders: Ideal for space-saving applications.
  • Guided Cylinders: Provide stable and non-rotating motion, especially useful for precise positioning.
  • Rodless Cylinders: Suitable for long stroke applications or confined areas.
• Valves:
  • Solenoid Valves: Used to control the direction of airflow and regulate actuator movement.
  • Directional Control Valves: Essential for precise control of actuator motion in pneumatic systems.
  • Pressure Relief Valves: Help regulate pressure within the system.
• Air Preparation Units:
  • Filters, Regulators, and Lubricators (FRLs): Ensure clean, dry, and regulated compressed air for optimal system performance and equipment longevity.
• Grippers:
  • Pneumatic Grippers: Used for pick and place applications, securely holding and moving components like cartridges.
  • Bernoulli Grippers: Offer non-contact handling, suitable for delicate materials like film or thin substrates.
• Sensors and Switches: Provide critical feedback for monitoring machine status and controlling processes. 

Benefits of using SMC Pneumatics in Cartridge Printing Machines:

• Reliability: SMC components are known for their quality and durability.
• Efficiency: Pneumatic systems offer high speed and efficient operation.
• Flexibility: SMC offers a wide range of products and customization options to meet specific needs.
• Integration: Pneumatic systems can be easily integrated with other automation technologies. 

To learn more about specific SMC solutions for the printing industry, you can consult:

• SMC India's "Experts in the Print Industry" catalog: This document details SMC products specifically recommended for printing applications.
• SMC's website: Offers a comprehensive list of products and solutions.
• Pneumadyne's website: Provides information on pneumatic components used in various printing applications. 

By leveraging the comprehensive range of SMC pneumatic components, manufacturers can design and build highly efficient, reliable, and precise cartridge printing machines.

https://www.pneumadyne.com/pneumatic-fittings-printing.html#:~:text=A%20variety%20of%20printing%20equipment,Industrial%20Ink%20Jet%20Printers

Designing a modular enclosure for a cartridge printing machine and incorporating Omron D4JL-2NFA-C5 safety door lock switches requires careful consideration of various aspects, including the machine's specific safety requirements, the functionality of the chosen switches, and the advantages of modular enclosures. Here's a breakdown of the key elements:

1. Machine Safety Requirements for a Cartridge Printing Machine:

• Mechanical Safety Guards: Cartridge printing machines, like other machinery, may have moving parts and other hazards that require physical guarding.
• Interlocking Guards: To prevent access to hazardous areas while the machine is operating, safety door switches like the Omron D4JL-2NFA-C5 are critical.
• Emergency Stop: The enclosure design must allow for easily accessible and clearly visible emergency stop devices.
• Hold-to-Run Control Devices: This allows an operator to safely activate parts of the machine, but requires constant engagement and stops the operation when released. 

2. Omron D4JL-2NFA-C5 Safety Door Lock Switch:

• Function: This is a solenoid lock safety door switch designed for guard interlocking, ensuring that machine operations are halted when a door is opened or improperly secured.
• Mechanical Lock/Solenoid Release: The D4JL-2NFA-C5 utilizes a mechanical lock that can be released by a 24VDC solenoid. This is particularly useful for machines with long stopping times or high inertia, ensuring the door remains locked until it's safe to enter.
• Contact Configuration: The switch offers a 3PST-2NC/1NO x 2 circuit, allowing for versatile monitoring patterns.
• IP Rating: The IP67 rating ensures protection against dust and water ingress, suitable for various industrial environments.
• Direct Opening Action: The NC contacts have a direct opening action, ensuring that even if a contact is welded, opening the door will reliably stop the machine. 

3. Benefits of Modular Enclosures:

• Flexibility and Customization: Modular enclosures, built from interchangeable components, can be easily reconfigured or expanded to accommodate the specific needs of the printing machine and its peripheral equipment.
• Ease of Installation and Maintenance: Their standardized design simplifies assembly and allows for easier access to components for maintenance and upgrades, reducing downtime.
• Durability and Strength: Despite being modular, these enclosures are robust and can offer excellent protection against environmental factors.
• Space Optimization: Modular designs allow for efficient use of available floor space.
• Cost-Effectiveness: Although initial costs might be higher, modular enclosures can be more cost-effective in the long run due to their adaptability and reduced maintenance expenses. 

Designing the Modular Enclosure with D4JL-2NFA-C5 Switches:

• Enclosure Structure: Design the modular enclosure to house and protect the printing machine while providing necessary access points for maintenance and operation.
• Switch Placement: Strategically place the Omron D4JL-2NFA-C5 switches on all access doors and panels, ensuring they accurately detect the status of the protective barriers.
• Integration with Control System: Connect the switches to a safety PLC or safety relay to monitor door status and control the machine's operation. Utilize dual-channel wiring for redundancy and safety monitoring.
• Emergency Stop Integration: Ensure the emergency stop circuit is independent and can override the interlock switches in an emergency.
• Considerations: Choose appropriate mounting methods for the switches, considering the door type and potential for misalignment. Regular testing and inspection of the switches and the overall safety system are crucial for maintaining safety and reliability. 

By combining the features of a modular enclosure with the safety functionality of the Omron D4JL-2NFA-C5, you can create a safe, efficient, and adaptable system for your cartridge printing machine. 

https://machineguard.com/2017/05/09/machine-enclosure-guarding/#:~:text=Access%20points%20to%20the%20enclosure,as%20they%20are%20now%20accessible.

• Purpose: WhisperFlow systems, particularly the Fan Filter Units (FFUs), are designed to provide a uniform flow of microfiltered air, meeting strict cleanliness standards, even down to Class 10/ISO 4 levels.
• Key Features:
  • HEPA or ULPA Filtration: They utilize High-Efficiency Particulate Air (HEPA) or Ultra-Low Penetration Air (ULPA) filters to capture very small particles, including bacteria, viruses, and mold spores.
  • Laminar Airflow: Internal baffling and diffuser plates promote uniform air speed across the filter face, creating laminar flow that efficiently carries away contaminants.
  • Quiet Operation: The WhisperFlow design aims to minimize noise levels, creating a quieter environment, potentially comparable to a library.
  • Smart Features: Some models, like the Smart® WhisperFlow, utilize Electronically Commutated (EC) motors for energy efficiency, quiet operation, and remote speed control. These can be integrated into Building Management Systems (BMS) for remote monitoring and control.
• Relevance to Cartridge Printing:
  • Improved Print Quality: By providing clean air, WhisperFlow systems can help remove dust, fibers, and other impurities from the printing environment, contributing to superior print quality, especially important for sensitive inkjet processes.
  • Reduced Downtime: Clean air minimizes contaminants that can cause nozzle blockages and print defects, leading to increased printer uptime and consistency. 

BeiJer X2pro System Controller:

• Type: The BeiJer X2pro is a range of high-performance industrial Human Machine Interface (HMI) panels designed for demanding applications.
• Functionality:
  • Operator Interface: Provides an interface for operators to monitor and control industrial processes.
  • Automation Needs: Offers a range of connectivity options to integrate with various equipment and automation systems.
  • iX Software: Uses iX HMI software, which includes features like vector graphics, alarming, recipe handling, and strong communication tools.
  • Web HMIs: Some X2 pro models function as web HMIs, enabling visualization across different platforms like mobile, tablet, and PC. 

Integration:

The combination of a WhisperFlow Filtration System with a BeiJer X2pro System Controller in a cartridge printing machine environment suggests a setup where the filtration system is being managed or monitored by the HMI. This integration could allow the BeiJer X2pro to:

• Monitor Filtration System Status: Display real-time data about air cleanliness levels, filter performance, and potential alarms related to the WhisperFlow system.
• Control Filtration System Operation: Allow operators to adjust fan speed, switch between operating modes (e.g., recirculation, negative pressure), and potentially manage filter replacement schedules.
• Data Logging and Analysis: Collect and log data related to the filtration system's performance, enabling analysis and optimization of the printing process.
• Integration with Other Machine Functions: Coordinate the operation of the WhisperFlow system with the overall printing process, ensuring optimal air quality during critical phases. 

In summary, the WhisperFlow Filtration System provides the necessary clean air for the cartridge printing process, ensuring high-quality prints and preventing costly downtime. The BeiJer X2pro System Controller acts as the central interface for monitoring and controlling the filtration system, potentially integrating it with other aspects of the printing machine for a more efficient and automated operation. 

https://www.terrauniversal.com/whisperflow-fan-filter-units.html